INNOVACERA | technical ceramic solutions

In recent years, oil and gas suppliers have faced increasing challenges, and all choices for durable and reliable materials are never-ending. Customers within these industries are looking for greater durability and more reliable options to replace traditional materials. Innovacera offers a range of silicon nitride and zirconia materials that provide excellent corrosion, wear, and thermal resistant characteristics enabling them to survive the most arduous environments, showcasing their ability to withstand the harshest conditions encountered during exploration, drilling, production, and refining processes. Our silicon nitride features: ·Excellent fracture toughness ·Very high thermal shock resistance ·Low coefficient of thermal expansion ·Extremely high hardness & wear resistance ·Excellent corrosion resistance in acids and alkaline ·High Strength at ambient & high temperatures up to 1300˚C Our zirconia features: ·Excellent resistance to cavitation ·Corrosion and abrasion wear r

MgO partially stabilized zirconia (Mg-PSZ) ceramic is an advanced ceramic material with high-performance applications. It is a composite material consisting of zirconium dioxide and a partial stabilization of magnesium oxide. MgO here helps to improve the toughness and mechanical properties than pure zirconia,such as higher fracture toughness, strength, and resistance to thermal shock.   Magnesia Stabilized Zirconia (MSZ) is a great refractory and insulating material due to high oxygen ion conductivity, high strength and toughness, and good thermal shock resistance. It has a clean melt at temperatures above 1900°C and above and is specially manufactured for melting superalloys and precious metals. Its superior thermal shock resistance to temperatures reaching up to 2200°C. Gas atomization is a technique crucial to produce fine metal powder which can precisely control particle size and composition. In this process, molten metal is atomized into small droplets with high-velocity gas stre

  How does a PBN heater work? What is the insulation material? What is a PBN heater? PBN material refers to  pyrolytic boron nitride  material obtained by CVD high-temperature deposition. BN refers to cubic boron nitride, which is obtained by hot pressing. The common thickness of PBN parts is less than or equal to 3mm due to the different acquisition processes. PBN heater   refers to a graphite heater formed by depositing a thin layer of graphite on a PBN substrate and forming a graphite band by machining (laser engraving). Finally, the graphite layer is covered with a layer of PBN cover layer (exposed electrode part) to become a complete graphite heater.   How many ways are there to process? Generally, there are two ways: 1 st : PBN sheet to make a good groove, and then coated with pyrolytic graphite, add a layer of PBN coating (outside the circuit engraved by the pbn disk, deposition of pyrolytic graphite on the circuit, and then a layer of pbn deposited on the surface of the pg), th

Mass spectrometers are a technique for analyzing and identifying chemical substances by arranging gaseous ions in electromagnetic fields based on their mass-to-charge ratios.   Mass spectrometers can detect most analytes per borehole, so it is essential to have a non-contaminating heat source. In addition, competing requirements for instrument designs to reduce size and complexity while increasing sensitivity are being challenged.   Mass spectrometer  heating elements , also called source heaters or gas line heaters, are used in mass spectrometers to turn the sample (typically in an aqueous or organic solution) into a vapor for analysis. Before the analyzer and detector areas, the heaters are part of the sample conditioning system, where the vaporized sample is then bombarded by ionized high-energy electrons and analyzed.   Heaters used in mass spectrometers are compact in design and provide a fairly high power density. They are fast responding and operate at temperatures up to 400 °C.

  Quadrupole Ceramic Collars For Quadrupole Mass Spectrometry 14 Jun, 2024 at 10:02 am Edit Having over 10 years of experience in manufacturing  technical ceramic solutions , Innovacera specialists in quadrupole mass spectrometry ceramic components, such as ceramic insulator components, ceramic collars, ceramic square frames, ceramic saddles; ceramic rods,  ceramic filament supports , ceramic orifice plates, ceramic heater and so on.   QMS Quadrupole mass spectrometry is widely used for analytical techniques in which ions are filtered based on their mass-to-charge ratio (m/z) as they pass through a quadrupole field. Quadrupoles consist of a set of four electrodes of a particular length in a radial array, as shown in the photo. These ceramic insulator components can used for Xerox scan mass spectrometry instrumentation.   We can support customers to make low quantities of ceramic insulator components used in the proofing and prototyping stages of our customers’ designs of quadrupole mas

  Silicon nitride ceramic  is composed of silicon and nitrogen atoms. Its volume density is around 3.26g/cm and its hardness is more than 1600MPa. Here is the material properties :   With the material properties above, it possesses a range of characteristics that make it valuable in various applications: 1. Lightweight:  Compared to steel materials silicon nitride ceramics are relatively lightweight about 60%. This characteristic is beneficial in applications where weight reduction is important. 2. High-Temperature Stability:  Silicon nitride ceramics can endure high temperatures without losing their mechanical properties. They can retain strength and integrity even at temperatures exceeding 1000°C, with a max working temperature of 1650 °. 3. Mechanical Strength:  Silicon Nitride Tube has excellent mechanical properties, including high hardness, strength, and toughness. It can endure heavy loads and resist fracture, suitable for structural components in demanding applications like val

Customized high-voltage feedthroughs   are specialized for electron guns of vacuum coating system. InSealing Power Feedthroughs transmit varying amounts of voltage, and current, from an external power supply to inside the vacuum chamber which powers the customer application. General Specifications: Working Voltage 6-12KV Current Rating 40-200A Vacuum Rating Better than 1×10-9 mbar litre sec-1 Operating Temperature -270°C to 450°C

  In the semiconductor manufacturing process, the   aluminum nitride ceramic wafer cover plate  is a key component for carrying wafers, and its performance directly affects the quality and processing efficiency of the wafers. Aluminum nitride ceramics  (Aluminum Nitride Ceramic) is a new type of ceramic material with excellent thermal conductivity, electrical insulation, and mechanical properties. Its thermal conductivity can reach 320W/m·K, which is more than 10 times that of alumina ceramics, its electrical insulation can reach more than 10^13Ω·cm, and its bending strength can reach more than 350MPa. These excellent properties make aluminum nitride ceramics have a wide range of application prospects in the field of semiconductor manufacturing.    Advantages of aluminum nitride ceramics in wafer  cover plate  applications   High thermal conductivity   In the semiconductor manufacturing process, wafers need to be processed in a high-temperature environment, such as photolithography, et