High-Performance Ceramic-to-Metal Sealed Electrodes for Vacuum & High-Temperature Applications

High-Performance Ceramic-to-Metal Feedthrough for Vacuum & High-Temperature Applications


High-Performance Ceramic-to-Metal Sealed Electrodes for Vacuum & High-Temperature Applications

We manufacture custom ceramic electrodes and vacuum ceramic feedthrough assemblies for high-demanding environments, delivering superior high-temperature resistance, vacuum integrity, and reliable electrical insulation.

 

A typical multi-pin vacuum ceramic electrode assembly featuring:

– High-temperature insulating ceramic body

– SUS304 stainless steel flange

– Multi-electrode configuration (4–5 pins customizable)

– O-ring sealing groove design

– Precision machined mounting interface

– Insulated stainless steel studs and nuts

 

This type of product is widely used in:

– Vacuum furnaces

– Semiconductor processing equipment

– Analytical instruments

– Plasma systems

– High-temperature reactors

– Power feedthrough systems

 

Our Core Manufacturing Capabilities

Advanced Ceramic Processing

We produce high-purity alumina insulating ceramics with:

– Excellent dielectric strength

– Long-term thermal stability above 400°C

– Operation under high vacuum (≤100 Pa or better upon request)

– Strong resistance to thermal cycling

 

Available ceramic materials:

– 95%–99.7% Alumina

– Custom ceramic grades upon request

 

Precision Metal Components

– SUS304 / SUS316 stainless steel flanges

– CNC precision machining

– Tight dimensional control for vacuum sealing interfaces

– O-ring groove machining to international standards

– Surface finishing tailored to vacuum applications

 

 

Ceramic-to-Metal Sealing Technology

We offer:

– Active brazing

– Metallization + brazing

– Hermetic sealing solutions

 

Key features:

– Reliable electrical insulation between studs and flange

– Insulation resistance ≥10 MΩ

– Controlled brazing process for consistent bonding strength

– Optimized thermal expansion matching

 

Vacuum & Leak Testing Capability

Each assembly can be tested according to customer requirements:

– Helium leak testing

– Electrical insulation testing

– Withstand voltage testing

– Dimensional inspection

– Functional current testing (1A–10A typical range, up to 220V or customized)

Leak rate targets can reach high vacuum standards depending on design.

 

Custom Multi-Pin Configurations

We support:

– 2–12 pin feedthrough structures

– M3 / M4 / M6 threaded studs

– Custom flange diameters

– Custom bolt circle patterns

– High-current feedthrough designs

 

Design flexibility allows customers to modify:

– Pin quantity

– Insulation structure

– Sealing method

– Electrical performance parameters

 

Engineering Support & Fast Development

Our engineering team can assist with:

– Drawing optimization for manufacturability

– Thermal stress analysis

– Vacuum compatibility review

– Cost reduction proposals

– Rapid prototyping for validation

 

We work closely with OEM customers across Europe, North America and Asia, providing reliable long-term supply solutions for industrial equipment manufacturers.

 

Why Choose Us

– Strong ceramic material know-how

– Stable brazing quality control

– Flexible customization

– Vacuum-tested reliability

– Competitive cost structure

– Responsive engineering communication

 

We do not simply manufacture parts,we provide reliable vacuum insulation solutions.

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