INNOVACERA | technical ceramic solutions

Source: https://www.innovacera.com/product/oxygen-sensor-element Tag: Innovacera ceramic heating element is suitable for use in Bosch / Denso / Delphi / NTK&NGK Oxygen Lambda Sensor, Oxygen sensors are designed to monitor the amount of oxygen that's in the car's exhaust stream, while ceramic heater plays an important role in the O2 sensor. During heating, zirconia conducts oxygen ions, a characteristic that allows oxygen ions to flow from the high O2 concentration of air to the low O2 concentration on the exhaust side of the ceramic. Innovacera produces ceramic heating rod and planar ceramic heater, the rod shape is used for thimble oxygen sensor and planar ceramic heater is used for planar oxygen sensor. Thimble oxygen sensor cutaway: Planar oxygen sensor cutaway: Planar ceramic heater oxygen sensors have the below characteristics: Quick ignition time Good insulation performance Strong resistance to high temperature and poisoning Long lifetime Many types such as pump curre...

Source: https://www.innovacera.com/news/hot-pressed-aluminum-nitride-ceramic-overview.html Hot pressed aluminum nitride ceramic is used in applications requiring high electrical resistivity in addition to exceptional thermal conductivity. The applications for hot-pressed AlN typically involve rigorous or abrasive environments and high-temperature thermal cycling. Below are the properties of the pressed aluminum nitride. Property Units Value Flexural Strength, MOR (20 °C) MPa 300-460 Fracture Toughness MPa m1/2 2.75-6.0 Thermal Conductivity (20 °C) W/m K 80-100 Coefficient of Thermal Expansion 1 x 10-6/°C 3.3-5.5 Maximum Use Temperature °C 800 Dielectric Strength (6.35mm) ac-kV/mm 16.0-19.7 Dielectric Loss 1MHz, 25 °C 1 x 10 -4  to 5 x 10 -4 Volume Resistivity (25°C) Ω-cm 10 13  to 10 14 The information provided on this chart is for general material property reference only. Example Applications: Semiconductor heaters Ballistics armor Should you have any inquiries, please...

Source: https://www.innovacera.com/product/pyrolytic-boron-nitride Tag: Pyrolytic boron nitride is a grade of hexagonal boron nitride. It is produced by the chemical vapor deposition process to create its solid body and all the boron nitride crystals grow parallel to the surface on which the vapor is deposited.

Conventional Switch Type Planar Ceramic Heater For Oxygen Sensor (MOQ: 50 PCS) :  Oxygen sensor for automobiles is the major sensor component in electronic fuel injection engine control system and is the key part to control automobile exhaust emission, reduce automobile pollution to the environment and improve fuel combustion quality of the automotive engine. The oxygen sensor is used in the feedback control system of the electronic control fuel injection device, to detect the concentration of oxygen in the exhaust gas and the air-fuel ratio. It is also used to monitor theoretical air-fuel ratio (14.7:1) combustion in the engine, and to provide feedback signals to the computer. Planar Oxygen Sensor Element Feature: Quick ignition time Good insulation performance Strong resistance to high temperature and poisoning Long lifetime Pump current switch type, conventional switch type, air-fuel ration type, and wide range type are available Conventional Switch Type Specification Model Leng...

Source: https://www.innovacera.com/news/mch-metal-ceramic-heater-plate.html Innovacera manufactures MCH metal ceramic heater plate which is widely used for intelligent bidet seats, electric water heating machines, hair straighter, hair curler, automobile exhaust oxidation sensors, industrial equipment heater devices, etc. There are many advantages of the MCH heater: High mechanical strength Fast heat dissipation, High thermal efficiency, Energy saving, Rapid heating, Fast temperature compensation. Heating element is insulating from air, acid and alkali components and other corrosive substances, which is environment friendly. Maximum temperature: up to 500 to 600°C. Tungsten paste printing heat material, heat more evenly. If you have any inquiries about the ceram...

Source: https://www.innovacera.com/news/pbn-pg-heater-performance-and-applications.html The PBN-PG ceramic heater combines three layers of ultra-high purity ceramics, PBN-PG-PBN to produce an advanced micro-ceramic heating element system. PBN as an insulating substrate and PG as the resistive element. Both our PBN heater (Pyrolytic Boron Nitride) and PG heater (Pyrolytic Graphite) are manufactured by high temperature CVD. These high performance elements exhibit outstanding thermal properties in a ceramic heater, including high thermal conductivity and anisotropy. Mechanically durable and thermally shock resistant, PBN-PG heaters are unaffected by vibration under most conditions and can be tailored to thermal gradients for specific requirements. With an ultra-fast response and low thermal mass, PBN-PG heaters demonstrate a power output of 35 watts/cm 2 (225 watts/in 2) and higher. PBN-PG Performance Advantages: Micro-ceramic heating element has an operating temperature of 1600°C. High m...

Source: https://www.innovacera.com/news/hot-glue-gun-mch-alumina-ceramic-resistor-heating-element.html Innovacera offers MCH alumina ceramic heating element for hot glue gun. MCH heater has good characteristics such as temperature rising rapidly. safety and reliability, which is the smart and the electricity saved heater. It is mainly applied for hair curler and straightener, curling iron, face sauna, hot glue gun, soldering iron and other instruments. It can be designed among 12v-220v. The design is convenient, the appearance can be designed. Temperature is rising rapidly and has the characteristic of security usage, no burning, safety and reliability. We also produce every kind of super quality ceramic heating elements with the advantages of long service time, fast heating rate, energy-efficient and eco-friendly. All heater should do 100% Inspections before delivery. Such as Appearance Test, Straightness Test, Dimension Test, Power-On Test, Dielectric Test and Resistance Distinguish...

Source: https://www.innovacera.com/news/the-main-application-of-aluminum-nitride-ceramics.html Aluminum nitride is a new type of ceramic material with excellent comprehensive performance. It has excellent thermal conductivity and thermal shock resistance, reliable electrical insulation. Because of the liquid phase sintering and no second phase at the grain boundary, the crystal structure is very dense and has good Resistance to plasma corrosion. A series of excellent characteristics such as low dielectric constant and dielectric loss, non-toxic and thermal expansion coefficient matching silicon, are considered to be ideal materials for a new generation of highly integrated semiconductor substrates and electronic device packaging and are widely used at home and abroad attention. Prime Features: High thermal conductivity Excellent thermal shock resistance Excellent insulation, >15KV / mm Plasma etching resistance Good shock resistance Non-toxic Excellent mechanical properties Applica...

Source: https://www.innovacera.com/news/epoxy-resin-piston.html INNOVACERA produce Silicon Carbide pistons for filling epoxy resin plant in a range of types. If you’re looking for resin plunger material, INNOVACERA is a good choice for you. The lead time is short and quality is certified. Regular dimension for epoxy resin piston: Item No. Material Description Size 1 Silicon Carbide Piston D60.6x148mm Sleeve OD80x152mm 2 Silicon Carbide Piston D90.6x148mm Sleeve ID90.6x152mm Customized dimension is also available for us

Source: https://www.innovacera.com/news/innovacera-zirconia-ceramic-blades-are-widely-used-for-slitting-machine.html Innvocera develops many styles of zirconia ceramic blades for any application. One range of ceramic blades is widely used for slitting machine which is using for cutting the paper, packaging, rubber, fibre, plastics, film, foil, mat board and so on. Zirconia ceramic razor slitting blades advantages: Very hard, equal to RC 75 Maximum resistance to corrosion Protect against static build-up Better cutting performance in high-temperature applications Offer a low friction coefficient making them ideal for low shock slitting In low shock conversion environments, ceramic blades can often hold their edge up to 100 times longer than blades made from conventional tool steels. Innovacera have ability and experiences to create industrial blades of customized angle or shape, any ceramic blades request, welcome to contact us.  

Source: https://www.innovacera.com/news/sic-ceramic-slurry-pump.html SiC Ceramic Slurry Pump is applied for mining, metallurgy, coal power plant, chemical industry etc. It can stand large solids, for slurry with high weight concentration- 60% for mineral slurry and 45% for ash slurry. It can work well in a position such as a ball mill pump in mining. Advantages of SiC Ceramic Slurry Pump: - abrasion resistance 4 times of high chrome - corrosion resistance to PH0-12 nearly all acid and alkali - impact resistance to large solids - 3~8 times longer lifetime than metal pump - energy saving and cost-reducing > 20%~40% However, are you curious about the reason why the Ceramic Slurry Pump is more competitive than the metal pump? The reason depends on the structure of the SiC pump, its wet parts are made with sintered SiC ceramic, which is sintered in an automatic nitriding furnace at a temperature of 1400℃. SiC has strong corrosion resistance and good wear resistance. The slurry flows thro...

Source: https://www.innovacera.com/news/mch-cereamic-heater.html A soldering iron is composed of a heated metal tip and an insulated handle. Heating is often achieved electrically, by passing an electric current (supplied through an electrical cord or battery cables) through a resistive heating element. Cordless irons can be heated by the combustion of gas stored in a small tank, often using a catalytic heater rather than a flame. Simple irons, less commonly used today than in the past, were simply a large copper bit on a handle, heated in a flame. Solder melts at approximately 185 °C (365 °F). Soldering irons are designed to reach a temperature range of 200 to 480 °C (392 to 896 °F). Soldering irons are most often used for installation, repairs, and limited production work in electronics assembly. High-volume production lines use other soldering methods. Large irons may be used for soldering joints in sheet metal objects. Less common uses include pyrography (burning designs into the w...

Source: https://www.innovacera.com/news/ceramic-heater-coil-for-vaporizer.html Not every dry herb vaporizers are the same! Especially those used ceramic heating element. The ceramic heating element is a safety and healthiest option for dry herb vaporizers, so every vaper is preferred to choose those vaporizers that carry ceramic heating element. The proponents believe that the heating element is the core of the vaporizer and primarily dictates the experience of the taste. Let's more specific, when a vaper burns tobacco, marijuana, or hemp during traditional smoking to release the active component, whatever it's nicotine, CBD, or THC, they inhale the smoke. We all know that's not good for health. Rather than burning, Vaporizer heats the liquid, wax or even dry herb to release a vapour, and a vaper inhales the vapour without any damage to their lungs or throat. And why the ceramic heating element is becoming the core part of the vaporizer? It's mainly because: 1. Ceramic ...

Source: https://www.innovacera.com/news/various-purity-alumina-ceramic.html Alumina ceramics are one of the strongest ceramics available. Alumina ceramics have excellent properties, making them one of the most widely used ceramics in structural, abrasive and corrosive environments. In addition, high-purity alumina ceramics have excellent electrical properties and are one of the materials of choice for semiconductor chamber applications. Widely used in chamber parts in semiconductor equipment, Wafer transfer parts, FPD manufacturing equipment parts and Heat-resistant and electrically insulating parts

Source: https://www.innovacera.com/news/led-ceramic-package.html LED packaging materials are diverse, each has its own dominant field, and ceramic packaging has a dominant position in the field of the high power LED. The application of the LED ceramic Packages are as below: 1. Headlights for automobiles LED ceramic encapsulated light source has the advantages of shock resistance, high-temperature resistance, high reliability and so on. It is very suitable for the high-temperature harsh environment of car headlights. 2. LED Flicker Another suitable LED ceramic encapsulated light source is the smartphone flash market, the mainstream model is an aluminium nitride ceramic encapsulated device. 3. Operating Lamp 4. Chip ceramic encapsulated base If you want to know more about our ceramic material, please feel free to contact us .

Source: https://www.innovacera.com/news/silicon-nitride-ceramic.html Silicon nitride is an important structural ceramic material. It is a super-hard substance that has lubricity and is resistant to wear. It has an atomic crystal structure and is resistant to oxidation at high temperatures. It is precisely because of the excellent characteristics of silicon nitride ceramics that people often use to manufacture mechanical components such as bearings, turbine blades, mechanical seal rings, and hydraulic moulds. Properties of silicon nitride: 1. Heat resistance 2. Thermal shock resistance 3. Self-lubricating 4. Corrosion resistance 5. Wear resistance

Source: https://www.innovacera.com/news/innovacera-developed-ceramic-fluid-metering-pumps-for-filling-machine.html Innovacera is a professional supplier of technical ceramic components, has long-term cooperation in the research of ceramic materials with professors or researchers from universities and institutes in China. Innovacera was highly proud to announce that a new ceramic pump, named as valveless ceramic piston pump, has been approved by our customer testing. Features Innovacera ceramic pump has a liquid non-polluting, high precision, long service life... Pharmaceutical, food cosmetic industry's highest hygiene and health standards. Inert chemical stability, acid, corrosion resistance, high temperature. Hard and wear-resistant, particle release is extremely small, long service life. Dense material, non water absorption, high surface treatment and low friction Low thermal expansion coefficient, precise sealing and filling accuracy, achieve cleaning and sterilizati...

Source: https://www.innovacera.com/news/porous-ceramic-dicing.html The dicing vacuum chuck table can be made more than 12 inches, according to customer requirements with different shape like the disc, square and irregular shape. The size of thinning vacuum chuck can be matched with 3 inch wire, 4 inch wire, 5 inch wire, 6 inch wire, 8 inch wire and 12 inch wire. It can also be customized according to requirement. They are widely used for Disco, ADT, K&S, Applied materials, TSK, OKAMOTO, Micro Automation as special tools for adsorption and carrying. The main feature includes: High flatness and parallelism Good permeability and uniform adsorption High strength Long life time Easy to process

Source: https://www.innovacera.com/news/zirconia-ceramic-cutter-blade.html INNOVACERA ceramic blades are made of zirconia. Zirconia has many advantages over steel, especially for industrial applications. It has the following characteristics: 1. The blade is extremely sharp, no need to re-sharp, extremely durable. 2. Anti-corrosion, no iron smell, never rust, easy to clean. Will not bring odour to food. 3. Non-toxic, hygienic and environmentally friendly. The surface density is large, it is not easy to be contaminated with food juice, and it reduces the chance of bacteria breeding. 4. Green knives maintain the original colour and flavour of food. Material chemical properties are stable, healthy and environmentally friendly.

Source: https://www.innovacera.com/news/boron-nitride-parts.html Tag: BN Ceramic, BN Parts, Boron Nitride Ceramic Parts Boron nitride is used for the electrode insulation of vacuum high-temperature equipment. Matching model:  BN-99, BN-AL Advantage: Temperature resistance up to 2000 degrees; Thermal shock resistance; High electrical breakdown resistance (3-4 times that of alumina); Corrosion resistant to carbon atmosphere (better than alumina). Innovacera can supply large size with 500*500. And the 10 large-scale hot press sintering furnace is the largest production of high-purity boron nitride in China.

Source: https://www.innovacera.com/news/pyrolytic-boron-nitride.html PBN is with 99.99% purity and a grade of hexagonal boron nitride. It is produced by the chemical vapour deposition process to create its solid body and all the boron nitride crystals grow parallel to the surface on which the vapour is deposited. The CVD process gives this pyrolytic boron nitride an almost perfect layered structure, which leads to anisotropic thermal conductivity, making it an ideal material to make crucibles for crystal growing. Main Features 1. The colour of PBN is between ivory and orange-brown, nontoxic, imporosity, easy processing. 2. The purity is up to 99.99%, surface densification, good gas barrier properties. 3. The strength increases as the temperature rises and peaked at 2200℃. 4. Acid, alkali, salt, and organic reagent resistance. Meanwhile, it does not react with the majority of molten-metal and semiconductor material. 5. Excellent thermal shock resistance, excellent thermal conductivity, ...

Source: https://www.innovacera.com/product/ceramic-reflector Innovacera manufactures custom and standard ceramic reflector designs for flash lamps, continuous-wave lasers, diode-pumped lasers, and cosmetic surgery markets. Ceramic Reflector is made by high purity porous alumina ceramic of 99% Al2O3 content, used extensively for long-life laser reflectors. This material is sintered at high temperatures to achieve a controlled porosity. Ceramic Reflector material properties: Bulk density (fired), Mg/m3:3.1 Color: White Porosity (apparent), % nominal: 22 Flexural strength (ASTM C1161, 3-point), MPa: 170 Thermal expansion coefficient 200-500C, 10-6/C 7.9 200-1000C, 10-6/C 9.0 Ceramic Reflector features: Compared to metal reflectors, ceramic units offer higher reflectivity and therefore enhanced laser power Surfaces can be sealed and coated with a solarization-resistant glaze to give high bulk reflectivity Resists chemical attack Controlled porosity Has high strength...

Source: https://www.innovacera.com/news/thermal-analysis-crucible.html Alumina ceramic crucibles are used in scientific experiments and materials such as molten metals. Made of 95 alumina ceramics, it has high temperature and corrosion resistance and lasts longer than other materials. Under normal circumstances, first put the object to be analyzed into the crucible or crucible, and then heat it. The heating speed and the temperature drop depend on the characteristics of the equipment and products, whether it is fast or slow, because the thermal expansion of the raw materials can cause cracks that are easy to produce, or make them grow quickly. The best way is to heat them slowly, which can extend their service life.

Source: https://www.innovacera.com/news/zirconia-ceramic-heating-element.html The concentration of oxygen sensor is measured to test the oxygen content in the gas emission released by the engine, send corresponding voltage signals and provide real-time monitoring for the Electronic Control Unit(ECU), optimize the system control strategy, reduce fuel consumption and exhaust emissions. The core component inside an oxygen sensor is the zirconia ceramic heating element, which will heat the O2 concentration on each side, turn the O2 to the voltage signals and send to the ECU. Innovacera provides three types of oxygen sensor chip that can help to improve the performance of the oxygen sensor: 1. SWITCH TYPE OXYGEN SENSOR 2. WIDE BAND OXYGEN SENSOR 3. AIR-FUEL RATIO SENSOR Till now, those zirconia ceramic heating element has been used on the automotive such as TOYOTA, LEXUS, AUDI, Santana, Magotan, etc.

Source: https://www.innovacera.com/news/ceramic-reflectors.html Our ceramic reflectors work particularly well in Ruby and Nd:YAG laser pumping chambers and can be a highly cost effective alternative to metal coated reflectors. They are also extensively used as reflectors in housings for high intensity lamps. Ceramic reflectors can be glazed both inside the cavity and the out surface using a highly reflective glaze that seals the ceramic against ingress of cooling fluids that may alter the refractive index, introduce impurities and reduce reflectance and efficiencies. Glaze can also act as filters and our yellow glazed reflectors have been used successfully in certain applications. The visible yellow colour is complementary to the spectral colours violet and indigo and effectively absorbs these wavelengths up to around 450 nm. Typical applications Ceramic Reflectors For Beauty and IPL Applications Ceramic Reflectors For Diode-pumped Solid-state Lasers Ceramic Reflectors For Lamp-pumped...

Source: https://www.innovacera.com/news/ceramic-ferrule.html Optical fiber communication is a communication method that uses light waves as the carrier and optical fiber, ie, optical fiber, as the transmission medium. Since its appearance, it has brought about major changes in the fields of technology and society. It can be said that without it, there would be no modern communication network. Therefore, as one of the core technologies of the information age, the demand for optical fiber communication is increasing day by day. In the optical fiber communication system, a kind of precision device made of special ceramics plays a very important role, that is, the ceramic ferrule. It is the most commonly used and most precise positioning component in optical fiber communication networks and is often used in the manufacture of optical fiber connectors and optical coupling of devices. Fiber connectors are indispensable passive components in optical fiber communication systems. They are main...