INNOVACERA | technical ceramic solutions

Mass spectrometers work under highly controlled vacuum conditions. One of the biggest engineering challenges is managing the transition between different pressure zones inside the system. This part may look simple, but in actual mass spectrometer systems, it does a lot of the heavy lifting. Even a small issue around the orifice area can affect vacuum performance, ion transmission, or signal stability. For many engineers, the interface section is one of the places that usually needs the most attention during system design.   A ceramic orifice plate is a  ceramic-to-metal sealing  component typically installed between the ion source and the mass analyzer. Its main function is to allow ions to pass through while restricting gas flow between vacuum chambers. This helps create the differential vacuum environment required in mass spectrometry systems.   The structure usually consists of a high-purity ceramic disc and a metal flange. The ceramic section contains one or more...

Why Use Ceramic-to-Metal Sealing? Advanced Solutions for Glass Substrate Chips   You hear a lot of noise lately about glass substrates taking over the advanced semiconductor packaging industry, which makes perfect sense when you consider how incredibly flat they are for routing those impossibly tiny signals in modern AI chips. People often ask me if this massive shift toward glass cores means that the old reliable sealing methods are suddenly becoming obsolete in the face of new technology. Actually, putting an expensive and highly sensitive chip on a beautiful glass substrate makes the physical outer protection of that component even more critical than before.   Why do glass substrate chips require  ceramic-to-metal sealing ?   While a glass substrate acts as the ultra-smooth internal highway system for data routing within an advanced semiconductor, it absolutely requires ceramic-to-metal sealing to provide the heavy-duty external vault that stops moisture and air f...

As global oil and gas resource development continuously advances into deep, ultra-deep wells and complex geological environments, oilfield equipment is facing severe challenges of higher temperatures, higher pressures, and highly corrosive media. In this context, the reliability of key components has become an important foundation for ensuring the safe and stable operation of oil and gas exploration and production, and ceramic-metal welded parts provide reliable support.   1. What are ceramic-to-metal sealing components?   Ceramic-to-metal sealing components are functional structural parts that achieve metallurgical bonding between engineering ceramics and metal materials through the vacuum brazing process. This type of component possesses multiple functions such as electrical insulation, gas-tight sealing and mechanical bearing within the same structure. It is an important component of the electronic packaging and sealing systems in petroleum equipment.     Compared...

  As global oil and gas resource development continuously advances into deep, ultra-deep wells and complex geological environments, oilfield equipment is facing severe challenges of higher temperatures, higher pressures, and highly corrosive media. In this context, the reliability of key components has become an important foundation for ensuring the safe and stable operation of oil and gas exploration and production, and ceramic-metal welded parts provide reliable support.   1. What are ceramic-to-metal sealing components?   Ceramic-to-metal sealing components are functional structural parts that achieve metallurgical bonding between engineering ceramics and metal materials through the vacuum brazing process. This type of component possesses multiple functions such as electrical insulation, gas-tight sealing and mechanical bearing within the same structure. It is an important component of the electronic packaging and sealing systems in petroleum equipment.     C...

The Molybdenum/Manganese metallization developed the technology on   Ceramic-to-metal brazed   assembly, which provides high mechanical strength and good electrical insulation. At the very beginning, it was used in vacuum electronic devices, gradually applied to semiconductors, integrated circuits, electric light sources, high-energy physics, aerospace, chemical industry, metallurgy, instrumentation, machinery manufacturing, and other industrial fields.   So how to choose a material becomes more and more critical for good vacuum brazing. Here we’re mainly discussing about 3 different types of materials that will be used for ceramic-to-metal. Ceramic Al2O3 BeO BN AlN Metala Kovar alloy OFC Stainless steel Mild steel Solder Ag Ag-Cu Cu AU-Cu Au-Ni   The Ceramic materials are required to be high-temperature stabilized and good thermal expansion coefficient. INNOVACERA applies mostly the Al2O3. Since ceramics will not be directly wetted, whi...

  Ceramic materials, with their high melting points and excellent insulating properties, present significant challenges when it comes to joining them with metals. Traditional welding methods often struggle to create strong and reliable bonds. However, advancements in joining technologies have introduced Vacuum Brazing as a highly effective solution. This process not only overcomes the limitations of ceramics but also leverages the benefits of both materials to create composite components.     Vacuum brazing is particularly advantageous due to its ability to join ceramics and metals at high temperatures in a vacuum environment, which minimizes oxidation and other unwanted reactions.  Ceramic-to-metal sealing  process often involves the use of a brazing filler metal, which can be tailored to the specific materials being joined. One such technique is Active Metal Brazing, where a reactive element in the filler metal, such as titanium in Ag-Cu-Ti, activates the cera...

  By applying  Mo/Mn metallization   on high-quality ceramic insulators, and doing the plating process, after applying metallization, Tin coating will be applied on the surface, it provides the more wettable ability for easy adhesion to a metal component by brazing or soldering.   This  metalized terminal bushing  can be widely used in ceramic to metal joining processes on the applications: High-voltage vacuum devices Semiconductor manufacturing devices Electric power devices Medical analysis devices Space and nuclear power devices Hermetically Sealed Terminal bushing or customized metalized ceramic, can be applied on ceramic-to-metal sealing along with brazing or soldering.   In most electric and electronic devices, high-frequency electromagnetic noise will be generated unavoidably, it degrades the quality of signal and power transmissions in critical operations. So EMI filter has been developed to mitigate the effect of elect...