Posts

Showing posts from 2025

What are the Key Factors To Consider in Boron Nitride Atomizer Nozzle Design

Image
  Boron nitride atomizer nozzles   for powder metal atomization play a crucial role in the atomization process. These nozzles are responsible for converting molten metal into fine powder particles, which are then used in various industries such as automotive, aerospace, and electronics. There are different types of boron nitride atomizer nozzles used in powder metal atomization, including gas atomizers and water atomizers. Gas atomizers use high-pressure gas to disintegrate a molten metal stream into tiny droplets, which solidify into powder particles as they cool down. Water atomizers, on the other hand, use water jets to break up the molten metal stream into powder particles.   The design and construction of boron nitride atomizer nozzles are critical for ensuring efficient and effective atomization. Some key factors to consider in boron nitride atomizer nozzle design include: Nozzle geometry:  The shape and size of the nozzle play a role in determining the droplet...

Metallized ceramic bushings and Ceramic to Metal Assemblies

Image
  Metallized ceramic bushings are widely used in the joining process of ceramics and metals. Ceramics have excellent insulation properties and can be well combined with metals through the   metallization   process. In addition to standard bushings, INNOVACERA is available in many custom shapes and sizes. INNOVACERA also has brazing capabilities and can provide a one-stop service from ceramics to brazed components. This serivce allows us to offer finished hermetically sealed ceramic terminals for assembly. Part #           D           A           J IN-CM-400        0.494        0.143        0.309 IN-CM-400-1        0.494        0.169        0.309 IN-CM-400-1M        0.494 ...

Multiple Connectors Explained: A Reliable Solution for Advanced Electronics

Image
  In the realm of advanced electronics, the demand for reliable, high-performance connectors has never been greater. Among the numerous options available,   Multiple Connectors   stand out for their versatility and robustness. These connectors play a critical role in ensuring stable and efficient connections in various high-tech industries, particularly in applications where Ceramic-to-Metal integration is crucial.   Understanding Multiple Connectors Multiple Connectors are designed to accommodate several electrical connections within a single housing, making them ideal for complex systems where space and reliability are paramount. These connectors are often used in environments where harsh conditions, such as high temperatures and corrosive atmospheres, are present. Their ability to maintain a stable electrical connection, even under extreme conditions, makes them indispensable in industries like aerospace, defense, and medical devices.     The Role of Cer...

Oxygen Sensor Heater

Image
 Innovacera Ceramic Oxygen Sensor Heater is suitable for use in Bosch, Denso, Delphi, NTK & NGK Oxygen Lambda Sensor, Oxygen sensors are designed to monitor the amount of oxygen that’s in the car’s exhaust stream, while ceramic heater plays an important role in the O2 sensor. During heating, zirconia conducts oxygen ions, a characteristic that allows oxygen ions to flow from the high O2 concentration of air to the low O2 concentration on the exhaust side of the ceramic. Innovacera produces ceramic heating rods and planar ceramic sensor elements, the rod shape is used for the thimble oxygen sensor and the planar ceramic heater is used for the planar oxygen sensor. During heating, zirconia conducts oxygen ions, a characteristic that allows oxygen ions to flow from the high O2 concentration of air to the low O2 concentration on the exhaust side of the ceramic. Innovacera produces ceramic heating rods and planar ceramic sensor elements, the rod shape is used for the thimble oxygen ...

Boron Nitride Ceramic Insulator For High Temperature Furnace

Image
High temperature furnace designs contain heating elements made of carbon, tungsten or molybdenum. When the operating temperature of the high temperature furnace is significantly higher than 1500°C, the elements are electrical insulated from the furnace sides using aluminum oxide ceramics.   With the development of technology, more and more companies need high temperature electrical furnaces with shorter production cycles and faster heating and cooling speeds. These oxide ceramic insulation parts are easily subject to failure of components due to high pressure, which increases the downtime of the furnace.   Compared with traditional aluminum oxide materials, the working life of ceramic components made of hexagonal  boron nitride (BN)  is much longer. For thermal processes at extremely high temperatures and vacuum or inert conditions,  boron nitride ceramics  are often the only feasible solution. Boron nitride ceramic material max using temperature in inactiv...

Ceramic-to-Metal Sealing

Image
  INNOVACERA offer customers a wide variety of vacuum-tight, hermetically sealed ceramic-to-metal, glass-ceramic and glass-to-metal components.   Ceramic-to-metal sealing products   not only have the characteristics of ceramic high temperature resistance, corrosion resistance, but also have the strength and toughness of metal. They are widely used in electronic aerospace, medical industry and other applications. The best customer service and effcient solution could be provided is INNOVACERA commitment. Ceramic-to-Metal Sealing Materials: Housing Material Insulator Conductor NiFe Alloys & NiFeCO (Kovar) 94%-99% Al2O3 Kovar ; Copper Cored Kovar 300 & 400 Series SST AlN 52 Alloy Cu and Cu Alloys BeO Inconel Inconel Stainless Steels 42, 46, 49 Alloys Hermetic Seal Properties: Hermeticity: up to 1×10-9 atm cc/sec He Working Temperature > 500°C depending on materials and geometry Insulation Resistance: Typically exceeds 1 GΩ @ 100 VDC Ceramic-to-Metal Sealing Feature...