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Showing posts with the label Ceramic-to-Metal Welding

Ceramic-to-Metal Welding: How to Prevent Cracks Delamination

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Ceramics possess the properties of heat resistance, insulation, wear resistance and corrosion resistance. They are suitable for use in high-temperature, vacuum and corrosive environments and are widely applied in semiconductors, optoelectronics and various industrial equipment. However, they cannot independently perform load-bearing, conductive and sealing operations and need to be assembled with metals.   The difference in thermal expansion coefficients between the two is significant. After welding, stress cracking, interface separation and weak bonding force problems are prone to occur. To achieve a stable connection, it is necessary to select appropriate metal materials reasonably, along with compatible metalization treatment and welding processes. This article, based on actual application scenarios, sorts out material selection, welding processes and implementation suggestions to help optimize product design.     I. Thermal expansion-matching metals: The best choice ...

What’s the breakthrough on technology of Ceramic to Metal

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The Molybdenum/Manganese metallization developed the technology on   Ceramic-to-metal brazed   assembly, which provides high mechanical strength and good electrical insulation. At the very beginning, it was used in vacuum electronic devices, gradually applied to semiconductors, integrated circuits, electric light sources, high-energy physics, aerospace, chemical industry, metallurgy, instrumentation, machinery manufacturing, and other industrial fields.   So how to choose a material becomes more and more critical for good vacuum brazing. Here we’re mainly discussing about 3 different types of materials that will be used for ceramic-to-metal. Ceramic Al2O3 BeO BN AlN Metala Kovar alloy OFC Stainless steel Mild steel Solder Ag Ag-Cu Cu AU-Cu Au-Ni   The Ceramic materials are required to be high-temperature stabilized and good thermal expansion coefficient. INNOVACERA applies mostly the Al2O3. Since ceramics will not be directly wetted, whi...

What’s the breakthrough on technology of Ceramic to Metal

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The Molybdenum/Manganese metallization developed the technology on   Ceramic-to-metal brazed   assembly, it provides high mechanical strength and good electrical insulation. In the very beginning, it was used in vacuum electronic devices, gradually applied to semiconductors, integrated circuits, electric light sources, high-energy physics, aerospace, chemical industry, metallurgy, instrumentation and machinery manufacturing, and other industrial fields.   So how to choose a material becomes more and more critical for good vacuum brazing. Here we’re mainly discussing about 3 different types of materials that will be used for ceramic-to-metal. Ceramic Al2O3 BeO BN AlN Metals Kovar alloy OFC Stainless steel Mild steel Solder Ag Ag-Cu Cu AU-Cu Au-Ni   The Ceramic materials are required to be high-temperature stabilized and good thermal expansion coefficient, INNOVACERA applies mostly Al2O3. Since ceramics will not be directly wetted, which i...